Packaging

You create amazing products, but you have to get them to your customers safely, efficiently, and in one piece. Kaitech starts with your products to build a complete packaging line. We can work within your available space combining custom conveyers and small footprint robotics. Our turn-key integration connects existing components anywhere in your plant to reduce costs and time to launch.

For you, this means your products receive consistent handling throughout their journey. Automation reduces damage and spoilage, increases safety for workers, and speeds delivery. And Kaitech automation can work in any environment.

All components meet or exceed USDA and FDA regulations. Our fabrication process eliminates every spot where bacteria or contaminants like to hide.

Primary Packaging

You invest heavily in creating amazing products; each one merits the best handling. Your employees deserve an environment that is safe and offers greater opportunities. Your customers expect consistency and want to enjoy their purchase with confidence.

That’s a lot to wrap into a packaging solution, but it’s exactly what we design. Kaitech’s primary packaging solutions meet all standards, but our vision is bigger than that. Each primary packaging solution considers the entire process from the first step to palletizing.

We don’t install components, we design full solutions starting with primary packaging. If you create processed food or produce, we have your covered to accommodate a full range of packaging design and materials.

Secondary Packaging

We integrate secondary packaging for sales in bulk or for retail into your turn-key solution. Our robotic and automation solutions can handle any combination of bag, box, or unique packaging requirement. If you can imagine it, we can design a solution to pack it, efficiently, safely, and cost effectively.

Our designers begin with the whole line in mind to maximize your existing space and components. Even separate processes can be connected without disrupting plant workflows. We carefully maintain needed space for transport and safe employee movement throughout the plant.

Secondary packaging designs also integrate with palletizing. Kaitech’s automation works with your integrated shipping and inventory controls.

Palletizing

Secondary packaging flows directly into palletizing even between rooms or across your plant. This is where our years of holistic automation design pay off for you. We can dramatically reduce the risk of damage or spoilage through automation. Our engineers find the most efficient route between secondary packaging and palletizing. We keep your products and employees safe while speeding them out the door.

You know exactly what product is being sent, and how much is on each pallet. Our robotic components have a smaller footprint to leave more space for inventory and movement. But smaller doesn’t mean less capable. Each arm can perform different tasks allowing for multiple products on the same pallet. You remove the risk of misplaced items while improving shipping safety through consistent binding or wrapping. Our pallet handling systems can even accommodate used and newer pallets in the same workflow.

Case Erectors and Sealers

Kaitech erectors and sealers handle extra small to extra tall cases with a wide range of speed capabilities.

Cases:

End slotted trays
Regular slotted cases
Stacking shoulders
Display trays
Reinforced corner posts
and more

Sealing:

Tape sealing
Hot melt adhesive
Cool adhesive

Case Packers

Kaitech case packers offer modular and flexible pick and place solutions. These provide the flexibility to update existing systems within limited spaces.

Packaging Types:

Trays
Bags
Boxes
Cans
Cartons

Gripping Tools:

Vacuum
Grippers
Clamping
Membranes

Palletizers & Wrappers

Custom engineered robotic palletizers and wrappers increase production with added speed and safety. Kaitech fits each palletizer and wrapper to accommodate new or used pallets and the wrapping material you require.

Small footprint cells
Partial and comprehensive automated solutions
Single- and Multi-line configurations

We Configure to Meet Your Needs

Robotic palletizers can pack and stack packaging of all shapes and sizes.

bags
bundles
cases
trays
cans
cartons

Palletizing automation extends beyond end-of-line consolidation. Effective packaging automation impacts your workforce and your production speed. We firmly believe the role of automation is to enhance and improve the process for both your business and your employees. Small footprint palletizing robots take on the arduous, repetitive tasks that can cause high turnover. They do it in the worst environments, from cold and wet to sterile, without disrupting valuable floorspace. And, they do it perfectly.

Small Footprint

Harsh Conditions

Safety & Ergonomics

Your environment and product mix is unique to your business. Kaitech engineers will spend the time to research and evaluate a range of solutions. We design each automated palletizing solution to accelerate production while elevating quality and safety. Whether you need a flexible, turnkey solution, a fully customized floor plan and existing component integration, or a combination of both, our engineers and automation experts work with you to design the right solution.

Stand-Alone Robotic Palletizer

Low barrier to entry when you want to automate packing and stacking your product.

Economical solution
Small footprint
Increased workforce safety
Reduced labor costs

Fully Automated Palletizing System

Ramp up production with a fully automated system that includes pallet dispenser, robotic packing and stacking, and wrapper.

Turnkey solutions
Comprehensive palletizing
Increased production

Advanced Multi-Line Configurations

Customize your system for more complex conditions such as multiple lines in and out, mixed-goods packing and stacking, and minimal supporting robotic arms.

Custom solutions
Maximized throughput
Intelligent palletizing